Easy install the downpipe fit no problem and I love how it looks and sounds
6.0L Powerstroke Turbo-Back Exhaust System | FORD 2003-2007
5-inch Turbo Back
T409 Stainless Steel
Regular price
$605.00
Regular price
$878.90
Sale price
$605.00
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Ford Powerstroke 6.0L (2003 - 2007)
6.0L Powerstroke Turbo-Back Exhaust System | FORD 2003-2007
6.0L Powerstroke Turbo-Back Exhaust System | FORD 2003-2007
SKU: SKU:ESSS-FOR-03-5
Regular price
$605.00
Regular price
$878.90
Sale price
$605.00
Quantity
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Product Overview
The Ford Powerstroke 6.0L Exhaust System is built for maximum exhaust flow. It is made for 2003–2007 Ford Super Duty pickup trucks with the 6.0L Powerstroke diesel engine. The system comes in 4-inch or 5-inch options. It removes factory catalytic converter. This helps airflow and improves turbocharger efficiency.
The system is designed only for pickup trucks. It focuses on durability and accurate fitment. It supports different cab and bed configurations. It is made for performance-focused builds and maximum exhaust flow.
Vehicle Compatibility
- Years: 2003–2007
- Make: Ford
- Models: F-250 Super Duty, F-350 Super Duty, F-450 Super Duty, Harley-Davidson Edition with 6.0L Powerstroke Diesel
- Body Type: Pickup
Important Compatibility Notes
- Not compatible with Cab & Chassis models
- Designed exclusively for pickup truck exhaust routing
- Automatic transmission applications only
Failure to confirm vehicle configuration prior to purchase may result in improper fitment.
Technical Specifications
| Engine | 6.0L Powerstroke Diesel |
|---|---|
| System Type | Turbo-back exhaust (competition/race design) |
| Exhaust Diameter Options | 4-inch Turbo-Back; 5-inch Turbo-Back |
| Material Options | T304 Stainless Steel; T409 Stainless Steel |
| Cab Configurations Supported | Extra Cab (EC); Crew Cab (CC) |
| Bed Configurations Supported | Short Box (SB); Long Box (LB) |
| Dually Support | Supported |
| Transmission Compatibility | Automatic transmission applications only |
| Downpipe | Stainless steel downpipe with smooth transition |
| Hangers | OE-style hangers engineered for factory mounting points |
| Muffler | Muffler-free; optional diesel muffler Sold Separately |
| Construction | Bung-free |
| Hardware Included | Complete hardware package included |
System Features
- Choice of 4-inch or 5-inch turbo back exhaust for Powerstroke 6.0L
- Stainless steel downpipe with smooth transition
- Material options:
- T304 Stainless Steel for superior corrosion resistance
- T409 Stainless Steel for strength and cost efficiency
- OE-style hangers engineered for factory mounting points
- Muffler-free, competition-ready design for maximum exhaust flow
- Bung-free construction for clean routing and simplified installation
- Complete hardware package included for installation-ready configuration
Performance Benefits
Exhaust Flow
Turbo-back configuration eliminates restrictive factory components. This improves exhaust flow and lowers backpressure.
Turbocharger Response
Lower exhaust restriction improves turbo spool. Throttle response is better under load.
Thermal Efficiency
Better exhaust evacuation helps lower exhaust gas temperatures (EGTs). This is helpful during long operations.
Acoustic Output Control
The straight-through race design produces an aggressive exhaust sound. An optional Diesel muffler can be added for sound control.
Package Contents
- Stainless steel turbo-back exhaust piping (4' or 5', material-specific)
- Stainless steel downpipe with transition
- OE-style exhaust hangers
- All required clamps, hardware and mounting components
Installation Protocol and Technical Notes
Installation Complexity: Moderate
Professional installation is recommended
Installation Guidelines:
- Factory exhaust removal required
- Verify hanger alignment before final tightening
- Ensure adequate clearance around drivetrain and suspension components
- Re-torque all exhaust connections after initial heat cycle
Optional Configuration
Muffler Addition: A compatible 4-inch or 5-inch inlet/outlet muffler may be installed to tailor exhaust sound without impacting performance characteristics.
Compliance and Use Statement: This Ford Powerstroke 6.0 Exhaust System is designed for off-road and race use only. Always make sure you’re in compliance with local emissions regulations.
2003, 2004, 2005, 2006, 2007 Ford F-250/F-350/F-450 Superduty pickup trucks.
Will not fit Cab & Chassis trucks.
Shipping Policy at Tuner Depot
At Tuner Depot, we understand the importance of timely delivery for your performance parts. We're committed to ensuring a seamless shipping experience, striving to dispatch your orders with utmost efficiency and speed.
Our Shipping Policy: Our aim is to dispatch all orders within two business days, providing you with a quick and efficient processing time. However, unforeseen circumstances beyond our control may occasionally impact shipping times.
Factors Affecting Shipping:
- Weather Conditions: Adverse weather conditions such as rain, snow, or sleet may affect delivery timelines. We will make every effort to minimize any delays.
- Holiday Periods: Please note that our shipping center will be closed during holidays. We will resume shipping promptly on the next business day. Allow for potential delays during peak seasons, but rest assured, we will keep you informed every step of the way.
- Staff Availability: Unforeseen circumstances can occasionally affect our staffing levels, possibly leading to minor delays. We are committed to swiftly resolving any issues to maintain our high standards of service.
We genuinely appreciate your understanding and patience during any unexpected obstacles. Be assured that we will utilize every resource available to deliver your performance parts promptly.
Items Eligible for Return
These items can be returned within 30 days of the purchase date, provided they are unopened, unused, and in their original packaging:
- Tuning devices – for example, an unopened/unused Mini Maxx V1/V2 or blank EFI Live Device
- Cables and device accessories – for example, an unopened/unused switch, bypass cable, universal pyrometer & docking station
Final Sale / Non-Refundable Items
The following items are final sale and cannot be returned:
- Custom tuning – including additional tune files purchased separately or custom tuning purchased with a device
- Exhausts and race pipes – this also includes downpipes purchased separately from an exhaust or race pipe
- EGR kits
Manufacturer Warranty
All items we sell include a 90-day manufacturer warranty.
If an item is being returned due to a manufacturer defect, it may be returned for a full refund, exchange, or replacement with a similar item of equal or lesser value.
For eligible items being returned for any other reason, the same options apply: full refund, exchange, or replacement with a similar item of equal or lesser value, provided the item meets the return requirements above.
Return Process
All returns must be approved by our team before being sent back. We will provide a valid RMA number and prepaid return label for the return.
Please do not send any items back without an approved RMA and the return label provided by us, as returns sent without these will not be accepted or processed.
Off-Road Use Only
These products are intended for off-road, race, and competition use only and may not be legal for use on public highways where emissions laws apply. Check your local and state regulations before purchase.
Customer Reviews
Overall rating: 4.3 / 5 from 32 reviews.
Was disappointed I was not able to find a 304 5” exhaust for the truck but after receiving the 5” 409 I was very happy with the quality and fitment of the exhaust. Lap joint bands are of good quality and had zero leaks after installation, I will say it would of been nice to have an explanation/drawing of how the section that is modified to length for different cab/bed configurations is designed to be installed. Overall I am very pleased with the exhaust and it is priced well. ( I did have to round the ends back out and file them on most sections but that was the fault of the shipping company not the manufacturer/seller )
Tight fight on the down pipe but with two people it works well, sounds great
everything fit up great super quick and easy install unlike most exhaust systems
Ordered the exhaust and they second day aired it all the way to Alaska for free, other site wanted $800-1000 to ship to me, i heard other people have fought with a 4” downpipe but it was the easiest install I’ve ever done, sounds amazing, the only thing wrong was it was missing one clamp and an exhaust hanger for the back, other than that I would highly recommend getting one
This is exactly what I was looking for. This system sounds soooooo good. The turbo is crazy loud and now there’s a lot more rumble. Crazy what just an exhaust system can do. I was hesitant to do the install myself based on YouTube vids and stuff but it’s stupid simple. I did it in my apartment parking lot in just over an hour with basic tools. Fit my 03 crew cab king ranch perfectly.
Ford Powerstroke 6.0L Turbo Back Race Exhaust System (2003-2007)
Simple to install, and very normal sounding when just driving normal. BUT it comes alive when you ask it to. Nice to have that control. Very happy
Very easy to install. Great product. Great people to work with thank you very much
Exhaust system arrived with bent/damaged pipes, missing hangars, and hardware that prevented installation. Company did reimburse me to rectify but not a great experience
Box was all beat up parts all out of box
Was very helpful on the phone and got it to me in a very short period of time. Very happy with it.
super easy install great product sounds amazing
Direct bolt in. Exhaust hangers didn't line up because of my exact cab style
It fit perfectly
Some openings were bent, out of round in shipping. Can make the fittings work and not the sellers fault. Some simple directions would have been nice.
System fit great and sounds awesome
4" down pipe for 6.0 powerstroke is really tight fitting, rattles against the firewall and back intake bolt on the engine, The rest of the exhaust after the downpipe fits great.
Doesn’t really fit up nice and the downpipe didnt fit at all so i had to buy a different one
Best exhost and delivery was fast
Quick ship. Great value for quality parts. Quite pleased with the experience. Thanks guys!
Good
Great product and fast shipping.
Ford Powerstroke 6.0L Turbo Back Race Exhaust System (2003-2007)
Missing hangers Delivery box destroyed pipes banged up and dented. Really do like it sounds great. I reached out to you no help
Great easy install. Sounds awesome.
Ford Powerstroke 6.0L Turbo Back Race Exhaust System (2003-2007)
Decent quality on the pipe, however downpipe does not fit the turbo correctly, definitely modification and two of the hangers we’re not on the pipe had to make my own and weld them on. Overall, not a bad purchase, but wasn’t looking to do modification
Ford Powerstroke 6.0L Turbo Back Race Exhaust System (2003-2007)
Easy install. Sounds awesome. Can really hear th 6.0 whistle. But the wife wants a muffler. Gonna be a fight.
Ford Powerstroke 6.0L Turbo Back Race Exhaust System (2003-2007)
Overall pretty dam happy with the exhaust. It arrived quickly to Southern Az despite being sent from Canada. One of the pipes did have a decent ding in it but I think it’s more a delivery thing. Things I would want to know: I was able to install it alone in an afternoon without too much hassle. Lubricate the rubber hangers for a bit before trying to pull your old exhaust off and send the down pipe up from the bottom while twisting it. Everything else is pretty self explanatory if you’re a little handy. As far as sound goes it’s pretty mild with normal driving but wakes the %#@! up when you give it WOT. Can tell some added power and EGTs r down slightly. In all would buy again without hesitation. Happy trucking my friends
Ford Powerstroke 6.0L Turbo Back Race Exhaust System (2003-2007)
Fast delivery and great experience.
Ford Powerstroke 6.0L Turbo Back Race Exhaust System (2003-2007)
Fast shipping and exact fit 2004 f250 crew cab short bed 6.0
Ford Powerstroke 6.0L Turbo Back Race Exhaust System (2003-2007)
The 6.0 Powerstroke exhaust gives a deep rumble. No more turbo whine and better airflow. Had to trim the bed liner for clearance.
Ford Powerstroke 6.0L Turbo Back Race Exhaust System (2003-2007)
The exhaust was easy to install and fits well, the customer service from tuner depot was great too.
Ford Powerstroke 6.0L Turbo Back Race Exhaust System (2003-2007)
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