Ford Powerstroke 6.4L EGR Delete Kit (2008-2010)

Introduction

EGR Delete Kit for Powerstroke 6.4L  is designed to remove common EGR failure points, reduce soot buildup and improve airflow. Kit includes a high-flow aluminum elbow, all required hardware and gaskets.

The factory EGR system on the 6.4L Powerstroke is a known weak point. Over time, EGR valves and coolers plug up, leak or fail. Installing an EGR delete removes these problem parts, helping the engine stay cleaner, run more consistently and reduce repeat repair issues. This setup is created for off-road trucks only.

Vehicle Compatibility

Kit Components Included

This Ford 6.4L Powerstroke EGR Cooler Delete Kit (2008–2010) includes all necessary parts for a complete and secure installation:

All components are designed specifically for the 2008–2010 6.4L Powerstroke diesel engine to ensure proper fitment, reliable sealing and long-term durability.

Key Benefits

• Removes failure-prone EGR valve and EGR cooler
• Reduces soot and carbon buildup in the engine
• Improves intake airflow
• Helps maintain steady engine temperatures
• Can improve fuel economy over time
• Simplifies engine layout for easier service

Features

• Complete EGR valve and cooler delete kit
• High-flow intake elbow
• All required hardware and gaskets included
• Direct-fit for 6.4L Powerstroke engines

Installation and Tuning Notes

• Vehicle must be tuned before deleting emissions components.
• Factory EGR valve and cooler must be removed.
• Standard hand tools required
• Tuning prevents check engine lights and drivability problems
• Professional installation or advanced mechanical experience is recommended.
• Review all known Mini Maxx tuner limitations and compatibility notes prior to ordering.

What This 6.4 Powerstroke Delete Kit Does

This kit completely removes the EGR valve and EGR cooler from the engine. With the EGR system removed, exhaust gases are no longer pushed back into the intake.

Removing the EGR system reduces soot buildup inside the intake and cylinders, helps stabilize engine temps and improves airflow. Many mechanics install a 6.4 Powerstroke EGR delete to avoid ongoing EGR failures and increase engine service life.

A high-flow elbow replaces the restrictive factory intake section, allowing smoother and more direct airflow.

Important Legal Notice

Customer Responsibility: It is the responsibility of the purchaser to ensure that any modifications or products comply with all applicable laws and regulations in their jurisdiction. Tuner Depot is not liable for any fines, penalties or damages resulting from improper use of its products.

Frequently Asked Questions (FAQ)

What are the benefits of an EGR delete on a 6.4 Powerstroke?

An EGR delete removes the EGR valve and EGR coolers, which are common failure points on the 6.4L. The main goal is better reliability, not just power.

• Eliminates clogged or leaking EGR parts
• Reduces soot and carbon buildup in the intake
• Helps prevent coolant-related issues from failed coolers
• Improves airflow and overall engine efficiency
• Helps the engine run cleaner and last longer
• Simplifies the engine bay and reduces future repairs

How many EGR coolers does a 6.4 Powerstroke have?

The 6.4 Powerstroke uses two EGR coolers:

• High-pressure EGR cooler

This cooler handles exhaust gas tapped directly from the exhaust manifolds (high pressure and temperature) before it enters the intake.

• Low-pressure EGR cooler

This cooler handles exhaust gas taken from downstream of the diesel particulate filter (DPF), where pressure and temperature are lower, before it is routed back to the turbocharger's intake.

Do you need a tuner for an EGR delete on a 6.4 Powerstroke?

Yes. The ECM still expects EGR flow. Without tuning, you will usually get check engine lights, and the truck may have drivability issues.

• Prevents EGR-related fault codes
• Keeps fueling and drivability correct after EGR removal

Do you get more HP with an EGR delete?

You may see a small gain in horsepower and throttle response, but the main benefit is reliability. Bigger power gains usually come from tuning and other performance upgrades.

Do I need to tune my truck if I delete the EGR?

Yes. If you delete the EGR without tuning, you can expect a check engine light and possible limp/derate conditions. Proper tuning is required to keep the truck running right.